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LM6000 - In-Line Laminating System
     
     
LATERAL FLOW
Lateral Flow Products
In-Line Technologies
 
LM6000 - In-Line Laminating System
PRODUCT DESCRIPTION
The LM6000 provides continuous lamination
of materials onto a plastic support backing
with adhesive. Typical  applications would
be lamination of a rapid diagnostic test
strips or urine dip sticks.

The Automated Laminating system is a
modular design to accommodate various
numbers and types of materials. Each
material is fed from adjustable spindles
through guides and under a pressure roller
to assure complete adhesion to the plastic
support backing. The system provides ability
to individually remove kiss cut adhesive
liners for individual laminate materials. For
fragile materials like nitrocellulose,
alignment is controlled through automated
tracking. After lamination the materials can
either be cut and stacked in a collection
chute or rewound onto a take-up reel.

Other process steps such as dispensing,
slitting, punching and inspection can also be
integrated into the system. For materials that
are not available or cannot be processed in
roll formats a magazine feeding system has
been designed. Magazines for feeding the
plastic support backing as well as more
fragile materials are available. The system
can also be partially or completely enclosed
for control of the manufacturing environment.

 
FEATURES AND BENEFITS
  PRECISION AND ACCURACY
        - Sensor and Guides accurately align
          material during lamination.

  FLEXIBILITY
        - Various numbers and types of
          materials can be used.

  USER-FRIENDLY
        - Microprocessor control with the ease
          of keypad entry.

PERFORMANCE

  Linear Web Speed:
    Up to 4"/sec (100 mm/sec)

  Lamination Roller Pressure:
    0-40 PSIG

  Lamination Tolerance:
    <+/-0.01"(0.25mm)

  Liner Take-up Reel:
    Max OD 8.0" (200 mm)

 
SPECIFICATIONS
      DIMENSIONS (L X W X H)
            9' x 22' x 40' (configuration dependant)
      WEIGHT
            ~1047 lbs (configuration dependant)
      POWER REQUIREMENT
            110/220 VAC; 50/60 Hz (for all models)
      AIR REQUIREMENT
            Air Supply: 0 - 90 psi (when AirJets & Capstan are configured)

DISPENSING SPECIFICATIONS
      DISPENSERS
            Up to 8 in any combination
      MEMBRANE WIDTH
            Minimum: 0.20" (5 mm) *
            Maximum: 3.85" (98 mm)
            * Material dependant
      LINEAR WEB SPEED
            Up to 4"/sec (100 mm/sec)
      WEB TRACKING
            ± 0.25 mm on take-up roll
            ± 0.25 mm on dispense tracking
      MATERIALS SPECIFICATIONS
      PLASTIC BACKING:
            Width up to 100 mm
            Reel Core 3.0" (35 mm)
            Reel OD 18.0" (460 mm) max
      LAMINATION WEBS: 13-100 MM WIDTH
            Reel Core: 3.0" (75 mm)
            Reel OD: 12" or 16" max

OPTIONS
      DISPENSE MODES
            FrontLine Quanti:
            AirJet Quanti:
            BioJet Quanti:
      CUTTING MODULES
      SLITTING MODULES
      INSPECTION STATIONS
      PUNCHING MODULES
      ENVIRONMENAL ENCLOSURES
Laminating System configured with a Guillotine Cutting Module
Laminating System
configured with a
Guillotine Cutting
Module

Laminating System configured with a Dispensing Module
Laminating System
configured with a
Dispensing Module
© 2006 BioDot Inc
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